1.5 ml & 2.0 ml Cryovial Fully Automatic Filling and Capping Equipment (All-Electric) V1.2 (TIGZ0001)

Keywords

Jianshi Bio TIGZ0001 Fully Automatic Filling and Capping Equipment for 1.5 ml & 2.0 ml Cryovials (All-Electric, Version 1.2)

Product Overview

TIGZ0001 is an industrial‑grade, floor‑mounted, fully electric, integrated production line for the filling and capping of cryovials. It is specifically designed for the high‑volume dispensing of standard 1.5 mL and 2.0 mL cryovials, incorporating automated processes for filling, precise capping, and negative‑pressure leak testing. The system supports standardized mass production and dispensing of cryovials containing biological reagents, nucleic acid extraction kits, buffers, and other formulations. The entire process has been validated against the URS requirements, with measured performance metrics—including throughput, filling accuracy, finished‑product yield, equipment utilization rate, and seal‑leak testing—fully meeting specifications. Closed‑loop automated production significantly reduces manual intervention, minimizing errors and contamination risks associated with manual dispensing. The complete unit is shipped as a standardized palletized assembly, allowing storage at ambient temperatures without the need for specialized cold‑chain logistics. It is ideally suited for bioreagent manufacturing facilities and large‑scale dispensing lines in pharmaceutical companies, serving as the core automated equipment for the standardized mass production of cryovial‑based reagents. This product is intended solely for research‑use‑only (RUO) reagent production and is not approved for the commercial manufacture of clinical diagnostic products.

Product Features

Integrated floor‑mounted production line design, fully electrically driven, consolidates the three core processes of filling, capping, and negative‑pressure leak testing into a single unit, enabling end‑to‑end complete aliquoting of cryovials in one seamless step.
Stable, high‑efficiency mass‑production capacity: standard production speed of 22–25 units per minute, with an actual measured average throughput of 23.5 units per minute, meeting the demands of medium‑ to large‑scale batch production.
Ultra-high filling accuracy, with a filling error of ≤±1%; the equipment’s measured accuracy is only ±0.8%, ensuring zero deviation in the dispensing of trace reagents and guaranteeing uniform reagent volumes in each vial.
The finished‑product overall yield is outstanding, with an aggregate product yield of ≥98% (measured at 98.6%) and a standalone cap‑screwing process yield of ≥95% (measured at 96.2%), thereby reducing scrap and rework losses.
The equipment utilization rate is stable and reliable, with a target of ≥85% and an actual measured rate of 87%. It exhibits a low failure rate during extended continuous operation, making it well-suited for 24-hour batch production in the workshop.
Standard-equipped with a standardized negative-pressure leak‑testing module; under standard test conditions—maintaining a negative pressure of –0.085 MPa for 5 minutes—with no leakage, ensuring rigorous control of cryovial sealing integrity and eliminating issues such as liquid leakage and product failure.
Specifically designed to fit 1.5 mL and 2.0 mL standard cryovials, eliminating the need for complex mold modifications or size changes; compatible with mainstream commercially available cryovial consumables.
A fully automated closed-loop production process minimizes manual handling of samples and reagents, reducing the risk of cross-contamination and complying with cleanroom manufacturing standards for biological reagents.
The entire unit is shipped in an integrated palletized package, can be stored at ambient temperature without the need for temperature-controlled warehousing, requires simple routine maintenance, and features easily replaceable wear parts.

Technical Specifications

Parameter Classification	Parameter Item	Standard indicators	Measured Verification Results
Basic Device Information	Product item number	TIGZ0001	/
	Compatible consumable specifications	1.5 mL and 2.0 mL standard cryovials	Fully compatible
	Device Version	All-Electric V1.2	/
	Storage/Storage Conditions	Store at room temperature	/
Packaging Specifications	Complete machine packaging unit	Tray/Table	1 pallet = 1 complete machine
Packaging Specifications	Equipment Usage Restrictions	For Research Use Only (RUO)	Prohibition of the production of clinical diagnostic reagents.
Production capacity and performance	Production efficiency	22–25 units per minute	Measured at 23.5 per minute
	Equipment utilization rate	≥85%	Measured at 87%
	Overall product yield	≥98%	Measured at 98.6%
Dispensing accuracy performance	Filling measurement accuracy	≤±1%	Measured ±0.8%
Dispensing accuracy performance	Cap-screwing process pass rate	≥95%	Measured at 96.2%
Sealing and leak detection performance	Standard leak test negative pressure	-0.085Mpa	Leak-free compliance
Sealing and leak detection performance	Leak detection and pressure-holding duration	5 minutes with no leakage	No leaks throughout the entire process; inspection passed.